Finish coat on the pizza oven

Applied the top coat over the straw insulation today.
Used a full bag of clay, a quarter package of iron oxide colouring, and a couple heaping spadefuls of sand to start – mixing that all with enough water to get the consistency of thick peanut butter.  I then mixed in about 1/5 of a bale of straw, all cut up pretty fine. Talk about a workout!
pizza-oven-finish-coat1x600After applying the finish coat, I applied a layer of red/black aquarium gravel that I had (and no longer needed) – kind of like a stucco.  Worked pretty good I think – we’ll see how the colour is – right now there are a couple thin spots that have dried, and they look more pink!  I might just mix up a thinner layer with more colouring to apply again 🙂
I’m also thinking that I might have more of the clay applied over the foundation down from the top – kind of like wax dripping down the side of a candle – still deciding though 🙂
 
I’m still working on a design for a steel roof structure to build over the oven – and protect all this hard work from rain and snow!

Insulating the Pizza Oven

Well, after getting the main dome of the oven completed a few days ago, I let the oven sit for a couple days, then carved out the door, and pulled out the sand – and it didn’t collapse!
I let the oven sit for another day, and then couldn’t resist building a small fire, to move the process of drying out along.
pizza-oven_first-fire
And no cracks!
Today I started applying the insulation layer – a fairly wet mixture of clay, sand, and straw.  I used fairly equal ratios of sand and clay, mixed with water until I got a consistency that was similar to a medium thick milkshake.  Then I kneaded in handfuls of straw.
Once the straw was completely coated in the clay/sand mixture, I added more straw, and repeated.  I wanted the straw clumps to hold together – so once I thought the clumps were just about not staying together, I quit adding straw, and kneaded a splash more water into the mix.
I then threw big clumps of the mixture around the base of the oven.  I want to try and build up a 4 – 6″ layer of insulation.  Unfortunately, I didn’t have enough clay to make the insulation mixture cover the entire oven.  So I’ll be off to Plainsman Pottery this week to get a couple more bags!  I’ll buy extra so that I can put a final finishing layer over the insulation.
pizza-oven_insulation_960

More Pizza Oven Progress

Well, this weekend was a bit of work!
Saturday I formed the sand dome, which acts as a form for the actual oven.  Used about 500 lbs. of sand!  The floor of the oven is an elliptical shape – 32″ wide x 36″ deep.  The height is 17″.  After shaping the dome, I covered it up with junk mail flyers – soaked in water.
pizza-dome-1
The following day, I built up the oven itself, making a lot of baseball sized balls of sand, clay and water.  The mixture wasn’t too wet – just enough to keep the sand and clay together.
pizza-dome-building
 
I did manage to get the form covered over completely – with a brief interruption by mother nature and some much needed rainfall.  In a couple days, I’ll lay out the oven door, and cut it out.  Then the moment of truth when I get to remove the sand form!  I’m planning on making the opening around 11 1/2″ tall, and 16 – 18″ wide.  Once the opening is made, I’ll build a door, and then add 3-4″ of straw and clay insulation to the exterior of the oven.